Attach the throttle cable, not the cable casing guide, but the cable itself, to the throttle arm on the bottom of the throttle lever and tighten the locknut snugly with a small adjustable wrench. Visually verify that the fast idle lever is in the run position -- down instead of up. Tell your assistant to rotate the propeller shaft of the outboard slowly, by hand. As your assistant does so, shift the gear lever from neutral to forward then half the distance back toward neutral. Do not shift fully into neutral. This positions the control handle for the adjustment.
Move to the carburetor and move the engine's throttle lever so the spark lever stop screw, the screw next to the throttle arm where you attached the cable, is against its stop. Attach the throttle cable casing guide to the hole at bottom corner of the throttle lever by inserting the pin through the clevis on the casing and setting the cotter pin through the end of the clevis, using a pair of needle nose pliers so the cotter pin is installed parallel to the raised rib on the corner where you attach the cable guide. Bend the ends of the cotter pin apart. Set the cable drum in place and thread the cable retainer screw through it, without tightening it. Start the motor and ensure the idle speed is correct for your motor -- the correct idle speed can be found in your motor operator's guide -- and visually verify that the idle speed screw is against its stop. Move the throttle cable, if necessary to ensure the idle speed screw remains on its stop while the motor is idling.
Mercury Marine Throttle End
Once the throttle cable adjustment is correct, tighten the cable retainer screw snugly with a screwdriver. Remove the two screws that hold the remote throttle in place.
Remove the cover screws, usually three, to open the unit. Install the throttle cable trunnion in the housing pocket. Pull the cable tight and secure it to the throttle lever using the throttle control clevis and the throttle control pin. Tighten the cable trunnion with the adjustable wrench to secure the cable.
Boat Control Cables Recreational boaters and powerboat owners know that their boat’s cable systems ensure smooth operation from throttle, to shifting and steering. When it becomes difficult to perform any of these functions, it is probably time to replace your boat control cables. Give Wholesale Marine a call. We’ll not only make sure you order the right cables for your craft, but also walk you through the installation steps, if need be. We stock the Teleflexline of boat control cables which include throttle and shift cables to steering cables for a variety of applications; outboards, rack-and-pinion cables, even steering cables for inboard/outboards (I/O’s). Additionally, marine control cables are manufactured for nearly every engine/transmission combination. There are also universal type cables that have been designed to fit aftermarket engine controls as well as OEM units from BMW, Chrysler, Honda, Nissan, Suzuki, Volvo, Yamaha and others.
You can make your selections with confidence among quality built throttle cables, shift cables and boat control cables from the name you trust: Teleflex and TFXtreme. TFXtreme and Teleflex Control Cables deliver unparalleled smoothness and efficiency, even in the longest and most complex cable routings.
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These control cables provide superior handling at the control, and performance that until now was considered ‘impossible’. How to Install New Boat Control Cables If you’re replacing an old Teleflexcable, it will be marked with the length a foot or so from the engine connector. Once you have the correct cable, here are some installation tips: Start with the engine rig. Remove the nylon lock washer from the drag link and loosen the nut from the tilt tube to free the cable from the engine, then remove the connection from the steering wheel.
C5nn9740a Throttle End
Shift Assembly for Mercruiser Sterndrives. Cable end for Mercruiser. Set Screw fits Shift Cable Guide and Anchor For Mercruiser and OMC Cobra 1986-1993. Mercruiser Sterndrive Controls and Cables. 18-1258 and their Mercruiser equivalent as replacement wire. I can try and shift the throttle in forward gear. EBooks Replace Throttle End Guide Mercruiser are currently available in. Manual,mitsubishi mk triton 1997 2002 workshop manual,asus eee pc 1000hd.
Mini Bike Throttle End
Next, use the removal of the old cable to help install the new one. Before you pull the old cable out of the boat, attach a messenger line at the steering wheel end. This way when you pull the old cable out from the engine end, there will be a threaded messenger to help install the new replacement cable. With the new cable in place and connected, you’re ready to head out on the water. Wholesale Marine is your one-stop boating shop. Whatever your boat requires, Wholesale Marine carries it.